Senior Controls Engineer

Job Description

Job Title: Senior Controls Specialist

Location: Windsor, ON (Full-Time)

On behalf of our client, Forge Consulting Group is seeking an experienced Senior Automation Specialist to join their growing team.

We are looking for a technically skilled leader who thrives on delivering innovative, high-quality automation solutions. In this role, you’ll guide a talented controls team through the design, programming, and implementation of automation systems across a range of complex, cutting‑edge projects.

Key Responsibilities:

• Design, configure, and program automation and control systems using PLCs, HMIs, and SCADA platforms.


• Oversee controls design projects, ensuring reliable, efficient, and on‑time delivery.


• Create detailed electrical schematics and hardware specifications.


• Provide expert problem‑solving support, from root cause analysis to implementation of solutions.


• Evaluate products and processes to identify optimization opportunities.


• Collaborate directly with customers to assess needs and develop customized solutions.


• Maintain comprehensive project documentation, including design specs, test results, and progress reports, in compliance with industry standards.


• Stay current with emerging technologies, industry trends, and regulatory requirements.


• Prepare modular hardwired design concepts and establish design standards for efficiency and consistency.

Qualifications:

• Bachelor’s degree in Manufacturing, Electrical, or Computer Engineering (or equivalent experience preferred).


• 9+ years of experience in automation, controls, or a closely related discipline.


• Automotive manufacturing background is an asset.


• Proficient in PLC and HMI programming, particularly Rockwell and Siemens platforms.


• Hands‑on experience with vision systems such as Cognex and Keyence.


• Skilled at conveying complex technical concepts to clients and colleagues.


• Proficiency with CAD and drafting tools.


• Strong analytical, troubleshooting, and communication skills.


• Ability to gather customer requirements and translate them into accurate project scopes.


• Demonstrated accuracy in interpreting and implementing technical specifications.


• Exceptional time management, organizational, and interpersonal skills.


• Capable of working both independently and within a collaborative team setting.


• Must be legally authorized to work in the United States or eligible for a TN Visa, as some projects are U.S.-based.

What’s Offered:

• Competitive salary and comprehensive benefits (medical, dental, vision, extended health).


• Profit sharing.


• Annual performance reviews.


• Flexible working hours.


• Social events and team‑building activities.


• A collaborative, long‑tenured team environment.

How to Apply:

Interested candidates are invited to submit their resume detailing their qualifications and experience to BT@forgeconsult.com. Please include "Senior Controls Engineer” - (Your Name)" in the subject line.

Forge Consulting is an equal opportunity organization determined to enable our people to realize their potential. Our office culture fosters a friendly, open‑minded workplace where employees are encouraged to find balance with their personal and work life. As a member of a dynamic, energy‑driven team, each employee is eager to learn, valued for their contributions, and approaches each day excited to grow themselves and the company further.